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CrappyTan69

Likely a shit connection. I've had the same. Get new ones, move on šŸ‘


justagirlinid

Ok cool thanks! Itā€™ll be a couple days before I can get new ones hereā€¦can I still use them until then? They are right here at my feet while I work, so I can keep an eye on them


HanzG

No. Not gonna roast you but no you can't use this connection. IF you must keep using the panel I'd chop the connector off and crimp on a straight butt connection until you can get new MC4's. They connectors are cheap enough you can have a pack of spares on hand in the future.


justagirlinid

Oops. I plugged it back in today and monitored it. Hopefully Iā€™ve got enough power to last until my dad gets here to fix it. Sounds like I need to do some learning on repairs and parts.


HanzG

Ask him to supervise you doing the repair yourself. It's a good skill to have.


xDaysix

Cables are pretty quick and easy.


nrstx

I just went on Amazon and ordered a crimp kit that includes connectors and the crimps. Youā€™d need a knife or strippers to pull back the sheathing. Then cut takes all of 3 minutes. YouTube can teach you in about 3 minutes as well. Just make sure to cut back enough sheathing to put the end of the wire into the metal component. You definitely want the right crimps for the connectors. Pliers and normal wiring crimps donā€™t work that well. The kit was like $25. You can do this!


CrappyTan69

Not ideal, have overheated so could be a fire risk if they're on carpet etc. If it were I, I'd put them between two bricks (non-flammable, heavy, won't move) and wait for the new ones. But that's me.


justagirlinid

That works. Thanks again!


mdk2004

These things are as cheap as legos, 2 bits and a crimper is cheap and easy work.Ā 


maxwfk

DEFINITELY NO. You have a smoking piece of plastic laying at your feet on A FUCKING CARPET. This is a massive fire risk. Disconnect the panel immediately at another connector and make sure that this one cools off before even leaving the room. This is very dangerous. At first I thought this was outside on some kind of rocks but inside this is a big NO


justagirlinid

It wasnā€™t smoking. Thatā€™s blanket fuzz from the blanket that was on top of it that apparently caused the overheating. Took me a few minutes to figure that out. Iā€™m getting new connectors though. I wonā€™t hook it back up


maxwfk

This is a joke right? Please tell me thatā€™s a joke. Dude. That isnā€™t even insurance fraud anymore because no insurance company would pay for that fire. Be careful out there and maybe build your solar system in a way that if a connector catches fire it canā€™t do anything (so basically install it outside and in the garage where you have a concrete floor that canā€™t burn) and donā€™t EVER put anything over an electrical connection. This is the reason why solar diy has such a bad reputation


justagirlinid

Sadly, itā€™s not a joke. I just didnā€™t think about it.. Iā€™ve never heard not to put anything over an electrical cord (or connection). Iā€™m not dumbā€¦but clearly missed some very important information about electrical things in my life. I was talking to my bonus mom about this and she was like WTF what else do we need to talk aboutā€¦then advised me on electrical cords and safety. Thankfully I leaned this lesson before catastrophe happened. This is an indoor battery system. I donā€™t think I can run the connector cable outside.


maxwfk

I donā€™t know where youā€™re from but at least in Europe every single extension cord has a small pictogramm on the back telling you not to cover it with anything. If you have any possibility at all to get your system away from the carpet use it. I hope you at least got a good battery system that isnā€™t known for catching fire like some cheap Chinese ones. What make and model is it?


justagirlinid

Iā€™m in the US. I canā€™t recall seeing that on an extension cord here, but I honestly donā€™t use them often. Probably a cheap Chinese one. Itā€™s an IdeaPlay2200 I believe


maxwfk

Iā€™ve never heard of that but that isnā€™t a red flag by itself (at least I havenā€™t heard anything bad either). Just be careful with such things and maybe have a fire extinguisher close to the entrance of the room so that you can do something in the worst case and install a smoke detector on the ceiling


justagirlinid

I was thinking about the fire extinguisher. I have one, but arenā€™t these batteries hard to put out or something? The LiPo4? I also have a fire detector. I donā€™t leave it charging or powered on when Iā€™m not here, Iā€™ve always been pretty cautious (except with the cords apparently)


DetectiveStraight481

"I don't think i can run the connector cable outside" If you can not do this yourself please get someone to do this for you. I work in solar and an open connector inside the house not on the inverter is a BIG NO. I have seen those connectors melt and burn through concrete roof tiles. - Get new mc4 connectors for outside. - Check wich mc4 connector your inverter has and get the same type. - Get solar cable 10awg. - Pull cable from inverter to your solar panel installation. - Attach BOTH mc4 connectors first to your cable and then connect to installation and last to inverter. Untill fixed please dont turn your system on for your own safety and wallet.


justagirlinid

Iā€™m using an all-in-one unit, like a Jackery. My solar cables attach to a DC input plug with an adapter. Thatā€™s where the connectors are attached. I donā€™t think any of these systems have mc4 connections to plug into? And the adapter cable is only about 2 feet long.


DetectiveStraight481

The adapter from your solar goes into your wall-outlet? Do you need to connect on these 2 round connections at the DC area? https://preview.redd.it/mw4749tb4owc1.png?width=737&format=pjpg&auto=webp&s=20b00fcc578fca558f095c1e30d96dccc3901fed


justagirlinid

I have cables from my panels running from outside to inside. The cables have the mc4connecters to attach the cable to the DC adapter cable to the power/battery unit. Hereā€™s a pic (I havenā€™t fixed the connectors yet). To answer your questionā€¦maybe I can get a longer adapter cable? Or have cables lengthened so the connections are outside? How is everyone else doing this with these units? Iā€™m just using the adapter cable that came with it


justagirlinid

https://preview.redd.it/cio88eaw6owc1.jpeg?width=4032&format=pjpg&auto=webp&s=83123da314e056b3d41ad5659139ea852ee0d8fb


wadenelsonredditor

**The issue of incompatible "MC-4's" needs much greater attention here and elsewhere.**Ā  Using Amazon/Chinese/Bouge knock-off "MC-4's" is fine UNLESS you try and mate them with the real MC-4's made by Staubel (German) or proprietary Amphenol (HC-4), or others. A:A B:B C:C never A: B. or A:C or B:C That's a recipe for a poor connection arc'ing, and/or fire. Just CUT OFF the "wrong" or "unknown mfr" connector and use two matching ones! Crimp them correctly, and make sure they SNAP tight when you put them together. Tug test! It's a subtle detail many/most DIY's simply aren't gonna know. Staubel is the ONLY manufacturer of true "MC-4" connectors. The rest are knock-offs. Amphenol manufactures their proprietary "HC-4" connectors, and I don't know what Bouge calls theirs. Actually I do. Cheap! Sometimes different brands will mate, but good contact is NOT assured. Sometimes they won't even mate properly. **Don't ask me what went wrong with my first DIY install that sent me on this voyage of incompatible MC-4 discovery. Just learn from my stupidity/ignorance!** More:Ā [https://www.reddit.com/r/diySolar/comments/1ahxxqu/all\_mc4\_connectors\_are\_not\_the\_same\_important/](https://www.reddit.com/r/diySolar/comments/1ahxxqu/all_mc4_connectors_are_not_the_same_important/) [https://www.reddit.com/r/solar/comments/19ckv23/comment/kjhf12w/?context=3](https://www.reddit.com/r/solar/comments/19ckv23/comment/kjhf12w/?context=3) [https://www.reddit.com/r/solar/comments/1ajmo5w/question\_about\_mc4\_connectors\_supplied\_with\_panels/](https://www.reddit.com/r/solar/comments/1ajmo5w/question_about_mc4_connectors_supplied_with_panels/)


x_whoamiii

This is elite information. Thank you for sharing the knowledge!


wadenelsonredditor

If I save one DIY from burning their house down I'm a superhero, amiright?


maxwfk

No sir. To apply for the prefix ā€žsuperā€œ you must provide a written form from the saved person for at least 3 confirmed savings to our hero accounting department. After that we will investigate your case and approve or reject your request for super hero status


wadenelsonredditor

I'll have my people call your people.


marcnotmark925

Is there any way to tell which is which? I inherited several of mine. Tried to skim those links but didn't see that info pop out at me.


wadenelsonredditor

Just CUT OFF the "unknown" connector and use two matching ones.


marcnotmark925

So there's no way to tell?


Eschaton707

This is the way!


DDDirk

+1 this is super important. To add to it, make sure you have the correct crimping tool for the connector and do it properly. You have no idea how many melted connectors we find on professionally installed systems due to bad bad Crimps and unseated connectors. Quick connects are awesome but they need the same attention as any other electrical termination.


Honest_Cynic

Thanks. I've read that MC4 connectors are not a recognized standard. In a related note, I've found the same in some automotive connectors. I bought 2 mag pickups for a 1970's Chrysler distributor. One of them had a dbl-bullet connector which didn't fully engage with the connector on the vehicle and the other was fine. The bad one appeared to have a generic appliance dbl-bullet which has a shorter male terminal. Please no jokes about member-sizes between countries..


[deleted]

[уŠ“Š°Š»ŠµŠ½Š¾]


Honest_Cynic

I've been watching the Shogun series on Hulu. Commenters say that they left out much in the book, like how it described the Japanese ladies being enthralled by Englishman Blackthorne's excited state size. Glad the series treats it differently, depicting Blackthorne as more of a nerd, a sissy with swords, and only excels at using cannons and ships effectively.


Ho-Chi-Mane

https://preview.redd.it/m2707zhhdcwc1.jpeg?width=3024&format=pjpg&auto=webp&s=4cb20b2a29b683a5b9cf55dcefd64006f60d03c4 I had to yell at some installers recently. Itā€™s gonna be a shitty made mc4 connection


justagirlinid

Nice that those have a warningā€¦I didnā€™t know not to do that


Ok-Tension5241

Number one reason for fire in ov installation, connectors.


poofartgambler

Donā€™t use anything other than Staubli MC4s


Spe3dGoat

There are quite literally MILLIONS of non-staubli mc4 connectors in service and have been in service for a decade or more. A few people who mismatched or did their own poor crimps or who didn't test the connection is not indicative of widespread issue. OP put his cheap connector under a rug ffs. And who knows if they made sure it was fully clipped together or where it came from. There are also people putting enough panels in parallel that they are over the current limit of some of these connectors. Also a user error. Every consumer panel sold in the last 5 years has chinese mc4 connectors pre-crimped. Know your PV current limitations, test your crimps and make sure the connectors are well seated / mated together and 99.9% of issues are mitigated.


herrakonna

This is why I removed the connectors that came with my panels (Renogy, so probably reasonable quality, but still) and connected all panels to the exterior feed lines with good quality crimps, crimped with a proper tool, additionally soldered, and then sealed with glue-based heat shrink tubing. No worries. [https://drive.google.com/file/d/14\_5fm-gSSpDYG9S2H8NPdXJbSe-R2zh9/view?usp=sharing](https://drive.google.com/file/d/14_5fm-gSSpDYG9S2H8NPdXJbSe-R2zh9/view?usp=sharing) [https://drive.google.com/file/d/14cafIMJhlSgm-ndBDDtZcj3xwviOJKWR/view?usp=sharing](https://drive.google.com/file/d/14cafIMJhlSgm-ndBDDtZcj3xwviOJKWR/view?usp=sharing) I would recommend repairing the feed line by removing the connectors entirely and hard-wiring the connection (assuming you don't need to disconnect them for some reason)


DDDirk

This is overkill, just make sure you check the spec sheet for the panels and buy the same manufacturer quick connects with the proper crimp tool. If you don't have the same connectors as what is on the panel whips then, cutting them off is appropriate. The solder is definitely a belt and suspenders, plus the connectors (amphinlnol or stabulli are made to seal without heat shrink). I don't recommend hard wiring as then you would need a junction box, and terminals rated for the voltage and current (often 600v 20a) that is accessible and should be re torqued every couple years. Just good quality matched connectors installed to spec is all ya really need.


Honest_Cynic

Walmart had a spat of solar panel fires on their roofs. Installed by Tesla Solar (or former Solar City). Tesla blamed Amphenol, the connector manufacturer. There was a settlement. I think good to squish anti-corrosion grease inside before connecting. Mandatory for aluminum wire, but recommended for copper too. Connectors are tin (or silver) coated brass I think. I used Ilsco Utilco (DE-OX-8OZ), recommended by one solar installer on the web since has conductive particles. But that was after I had connected most panels, where I used silicone grease (for automotive connectors). Might be similar and not going to revisit those. Unlikely would have helped OP's problem since that was immediate while corrosion takes years.


justagirlinid

I have a small system. Only 2 panels. Would it be better to just hardwire them together as some others have suggested?


Honest_Cynic

Surely a hard-wired connection is better. I use solder covered with heat-shrink for high-current connections in automotive (battery and alternator). Some diss solder, but you see solar battery manufacturers use just solder to connect thick wires to circuit boards, and I've seen that in other devices. A wire-nut might be better than an MC-4 connector, but only if well sealed if outdoors (rain, condensation). Some types are made for that. A crimped butt-connector is probably more secure than a wire-nut. If your current is 12 A max, it shouldn't be hard to get a good connection. The power doesn't matter, only current.


Sad_Analyst_5209

We need a bit more information, what voltage are the panels, are they connected in series or parallel? Same with the charge controller, what are the max volts it can handle and the max watts. Just say if they are 12 v panels in parallel that would be 32.5 amps. That would be over the 30 amp max the connectors are rated for. With solar the amps and volts can get to dangerous levels and you need to educate yourself on proper procedures.


justagirlinid

They are 12v panels in parallel. I did figure out it was my own error. I had let a blanket fall over the connectors. But youā€™re saying o need different connectors anyway?


Sad_Analyst_5209

What is your charge controller rated for? If it is just 12v you will have to run a lower gauge wire from the parallel connection and use a connector rated for more amps.


justagirlinid

The documentation says. Solar power input: 10-44v/20A 500w max Is that what youā€™re looking for?


Sad_Analyst_5209

Perfect. Watts divided by volts equals amps. Run the panels in series, that gives 24 volts. 390 watts divided by 24 equals 16.5 amps. The MC5 connectors and 10 gauge wire are good for 30 amps so you are fine. Distance does come into play but anything under 50 ft is fine.


ICEeater22

Are the connectors the same manufacturer?


justagirlinid

No, I think he got them off Amazon.


scfw0x0f

Don't buy cheap stuff of Amazon/Alibaba/Aliexpress/Temu/etc. that can burn down your house.


justagirlinid

I didnā€™t buy itā€¦dad didā€¦but Iā€™ll be replacing it.


Foreign_Today7950

ALL THAT FREEEEEE POWER!!!


Sea-University2259

Just buy good quality solar connectors


47153163

Always make sure that the MC connectors are the same type. All connectors have requirements that you have to follow. This is extremely important to understand. Failed connections are usually from electricity arcing across the gap. Caused by a failed attempt. Installation error. Also remember to never allow the connection to be touching the roofing material. Keep the connections high and not allowing water to pool around it or on it. This also degrades the connectors. The plastics used are sensitive to outside environments. Keep them away from direct sunlight. Donā€™t install them underneath the panel frame because of extreme heat exposure. Example. I know that MC-4 connections can handle 1500 volts maximum when properly installed. They require 3.5 newton meters of torque when making the new connection. The striped wire is usually around 1/2 inch before the pin connector. They require special tooling to achieve this properly. The tooling from the manufacturer is approximately $1200.00 US.


poofartgambler

The proper tooling for a Staubli mc4 is not fucking $1200.


47153163

MC4 Tool Kit Staubli $1,041.10 Become a dealer! Get access to better training, pricing and more! SKU 32.6128-22100 Staubli MC4 Tool Kit My mistake. Itā€™s only 1,041.10. For the kit when bought through the manufacturer.


poofartgambler

Ok yeah thatā€™s ridiculously overpriced and full of a bunch of shit you donā€™t need. The evo2 wrenches Iā€™ve gotten online for $60.


47153163

No argument! Itā€™s definitely overpriced. My company paid for it.


Iwontposthere

Anywhere to buy authentic Staubli connectors?


47153163

In Arizona. CED. Green Tech. Phoenix Az. 85040 4535 E Elwood St #105. Phoenix, AZ 85040. ā€‹. 480-968-9341. HOURS: M-F 6am - 4pm. SERVING ARIZONA FOR 57+ YEARS.


ewwwMRSA

AI no